Food Manufacturing Software
Transform your food processing operation with intelligent production planning, inventory management, traceability, and waste reduction software designed specifically for food manufacturers.
Food Manufacturing Challenges
The complexity of food production demands specialised software solutions.
Shelf Life Management
Perishable ingredients and finished products require precise planning to minimise waste. One wrong batch size or timing decision can cost thousands in spoilage.
Complex Recipe Management
Managing recipes, formulations, allergens, and nutritional information across hundreds of SKUs is overwhelming without the right system.
Traceability & Recalls
Food safety regulations require complete traceability from farm to fork. When a recall happens, you need to identify affected batches in minutes, not days.
Demand Volatility
Customer orders fluctuate wildly. Without intelligent forecasting and planning, you're constantly scrambling to meet demand or dealing with excess inventory.
Production Scheduling
Coordinating multiple production lines with different changeover times, cleaning requirements, and capacity constraints is a daily nightmare.
Waste & Margins
Food manufacturing margins are thin. Every pound of waste, every hour of downtime, and every missed delivery erodes profitability.
Our Solutions
Purpose-built software for food manufacturers.
Intelligent Production Planning
Create optimal production schedules that balance customer demand, shelf life constraints, line capacity, and changeover costs. Our planning engine considers hundreds of variables to generate feasible, profitable schedules.
- Automatic demand-driven production scheduling
- Shelf life and expiry date optimisation
- Multi-line capacity planning and balancing
- Changeover time and cost minimization
- What-if scenario analysis and comparison
- Integration with your ERP and demand forecasts
Sales & Operations Planning (S&OP)
Align your sales forecasts with production capacity and inventory targets. Create consensus plans that everyone can execute against, with visibility into constraints and trade-offs.
- Collaborative demand and supply planning
- Capacity analysis and constraint identification
- Inventory target setting and monitoring
- Financial impact analysis of plan alternatives
- Multi-site and multi-product planning
- Rolling 12-18 month planning horizons
Complete Traceability
Track every ingredient from supplier through production to customer. When a quality issue arises, identify affected products instantly and execute targeted recalls with confidence.
- Lot-level tracking for all ingredients and finished goods
- Upstream and downstream traceability in seconds
- Automatic allergen and quality hold management
- Integration with supplier and customer systems
- Regulatory compliance reporting (FDA, FSA, etc.)
- Recall simulation and impact analysis
Smart Inventory Management
Maintain optimal inventory levels for ingredients and finished goods. Minimise waste from expiration while ensuring you never run out of critical materials or disappoint customers.
- FEFO (First Expired, First Out) inventory management
- Automated reorder point calculations
- Shelf life monitoring and expiry alerts
- Multi-location inventory visibility
- Quarantine and quality hold management
- Real-time stock levels across all sites
Recipe & Formula Management
Centralise all your recipes, formulations, and specifications. Manage versions, calculate costs, track allergens, and ensure production always uses the correct formula.
- Version-controlled recipe and formula management
- Allergen and nutritional information tracking
- Cost calculation and margin analysis
- Ingredient substitution and scaling
- Quality specifications and tolerances
- Production instructions and work orders
Waste Reduction
Identify sources of waste and take action to eliminate them. Track waste by reason code, analyze trends, and measure the impact of improvement initiatives.
- Waste tracking by type, reason, and location
- Expired inventory identification and alerts
- Production yield monitoring and analysis
- Root cause analysis and corrective actions
- Waste reduction target setting and tracking
- Financial impact reporting of waste
Measurable Results
Our food manufacturing clients see dramatic improvements in efficiency and profitability.
Reduction in Food Waste
Better planning and inventory management dramatically reduce spoilage and expiration waste.
Improvement in OEE
Optimised scheduling and reduced changeovers increase Overall Equipment Effectiveness.
Faster Planning Time
Automated planning tools reduce the time spent creating production schedules from hours to minutes.
Order Fulfillment Rate
Better planning and inventory visibility mean customers get what they ordered, on time.
Key Features
Everything you need to run a modern food manufacturing operation.
Batch & Lot Tracking
Track every batch and lot through production with complete genealogy and traceability.
Quality Management
Manage quality checks, inspections, and certificate of analysis (COA) documentation.
Allergen Management
Track allergens through the supply chain and production process to prevent cross-contamination.
Yield Tracking
Monitor production yields and identify opportunities to reduce waste and improve efficiency.
Temperature Monitoring
Integrate with temperature sensors to ensure cold chain compliance and food safety.
ERP Integration
Seamlessly integrate with SAP, Oracle, Microsoft Dynamics, and other ERP systems.
Mobile Data Capture
Empower operators to capture production data, quality checks, and waste reasons on mobile devices.
Real-Time Dashboards
Monitor production performance, inventory levels, and quality metrics in real-time.
Advanced Analytics
Comprehensive reporting and analytics to drive continuous improvement initiatives.
Regulatory Compliance
Meet food safety standards and regulatory requirements with confidence.
HACCP Compliant
Support for Hazard Analysis and Critical Control Points programs
FDA Compliance
Meet FDA food safety regulations including FSMA requirements
BRC Certified
Support for British Retail Consortium Global Standards
ISO 22000
Food safety management system compliance
SQF Certified
Safe Quality Food program compliance and auditing
EU Regulations
Compliance with EU food safety and traceability regulations
Ready to Transform Your Food Manufacturing?
Discover how our software can reduce waste, improve efficiency, and ensure compliance.