Client Success Stories

Real-world examples of how our software solutions deliver measurable results for UK manufacturers and distributors.

Reducing Waste by 40% in Food Production

Industry Food Manufacturing
Solution Production Planning & S&OP
Company Size 250+ employees
40%
Waste Reduction
25%
Improved OEE
£500K
Annual Savings
90%
Faster Planning

The Challenge

A leading UK food manufacturer was struggling with excessive waste from spoilage and overproduction. Their manual production planning process took 3-4 hours daily and couldn't account for shelf life constraints, resulting in:

  • High levels of expired finished goods (8-12% of production)
  • Frequent stockouts of popular SKUs due to poor demand forecasting
  • Inefficient changeovers costing £15K+ per week in downtime
  • Poor visibility into production constraints and capacity
  • Sales and operations working from different plans

Our Solution

We implemented an integrated production planning and S&OP solution that:

  • Automated production scheduling with shelf life optimisation
  • Integrated demand forecasts from their ERP system
  • Optimised batch sizes based on customer orders and shelf life
  • Minimised changeovers through intelligent sequencing
  • Created a single, aligned plan across sales and operations
  • Provided real-time visibility into capacity and constraints

The Results

Within 6 months of implementation, the manufacturer saw dramatic improvements:

40%
Reduction in food waste
25%
Improvement in OEE
90%
Reduction in planning time
99%+
Order fulfillment rate
£500K
Annual cost savings
6 months
ROI payback period
"
"The impact has been transformational. We've cut waste nearly in half, our lines are running more efficiently, and our planners can focus on improvement instead of firefighting. The system paid for itself in 6 months."
Operations Director
UK Food Manufacturer

30% Reduction in Delivery Costs

Industry Distribution & Logistics
Solution Route Optimisation
Fleet Size 35 vehicles
30%
Cost Reduction
25%
More Deliveries
2 hours
Saved Daily
96%
On-Time Delivery

The Challenge

A regional distributor with 35 vehicles was planning routes manually using maps and experience. This resulted in:

  • 2-3 hours daily spent on route planning by dispatchers
  • Suboptimal routes with excessive mileage and fuel costs
  • Inconsistent on-time delivery performance (82%)
  • Driver frustration from late finishes and inefficient routes
  • Inability to handle growth without adding vehicles
  • Poor customer visibility into delivery status

Our Solution

We implemented an intelligent route optimisation system that:

  • Automatically generates optimal routes in minutes
  • Considers delivery time windows, vehicle capacity, and traffic
  • Balances workload across drivers fairly
  • Provides mobile apps for drivers with turn-by-turn navigation
  • Enables real-time tracking and proactive customer updates
  • Allows dynamic re-optimisation when things change

The Results

The distributor achieved significant improvements within the first 3 months:

30%
Reduction in miles driven
25%
Increase in deliveries
95%
Reduction in planning time
96%
On-time delivery rate
£180K
Annual fuel savings
3 months
ROI payback period
"
"Route optimisation has been a game-changer. We're handling 25% more deliveries with the same fleet, drivers are happier because they finish on time, and customers love the real-time tracking. Best investment we've made."
Operations Manager
Regional Distribution Company

ISO 15189 Accreditation with Digital Pathology LIMS

Industry Healthcare Laboratory
Solution Digital Pathology LIMS
Company Pathognomics
24/7
Global Access
ISO
Accredited
100%
Traceability
50%
Faster Reporting

The Challenge

Pathognomics, a diagnostic pathology laboratory, needed a comprehensive LIMS that could:

  • Integrate with Hamamatsu's flagship digital pathology slide scanner
  • Provide secure 24/7 access for pathologists worldwide
  • Support ISO 15189 accreditation requirements
  • Manage reagents, training records, and documentation
  • Ensure complete traceability for diagnostic work
  • Replace multiple disconnected systems with one integrated platform

Our Solution

We developed a comprehensive digital pathology LIMS system that provides:

  • Integration with Hamamatsu digital slide scanning technology
  • High-resolution image viewing from anywhere in the world
  • Secure reporting system for diagnostic work
  • Reagent management with expiry tracking and safety documentation
  • Training monitoring and matrix view of staff competencies
  • Document control system with version history
  • Complete audit trail for ISO 15189 compliance

The Results

The integrated LIMS system enabled Pathognomics to achieve ISO 15189 accreditation and deliver world-class diagnostic services:

ISO
15189 Accreditation achieved
24/7
Global secure access
100%
Sample traceability
50%
Faster turnaround times
Zero
Traceability failures
Single
Integrated system

Ready to Achieve Similar Results?

See how our software solutions can transform your operations. Let's discuss your specific challenges and goals.

Request a Demo Explore Solutions